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Long Lasting Engineering Components With Increased Performance
The electroplating process is very cheap and very popular. However, many customers realize that nickel plating, chrome plating and stainless steel do not last as long as they had hoped. Their original goal in electroplating or using stainless steel may have been to reduce costs and ensure that the part remains in good condition throughout its lifetime, but unfortunately this is not always the case.
Plating components is really important to ensure their longevity because it creates a barrier between the component and atmospheric working conditions. If plating is not applied to the final products, corrosion and wear will cause the part’s functionality to deteriorate very early in its life.
This often affects the unit it was built into as well, making it much less effective and ultimately unusable. But protecting your parts from failure doesn’t have to mean you have to settle for expensive metal alloys, stainless steel or electroplating. You can use electroless nickel plating instead.
Electroless nickel plating must be of exceptionally high quality and meet the required technical specifications. This means you can be sure that your plated components will last indefinitely, effectively protected against corrosion and wear for many years.
Electroless nickel plating can be used on a variety of components for a variety of applications including aerospace, electrical/electronics, power industry and general engineering. The coatings create very tough, abrasion- and corrosion-resistant surfaces that can be further hardened by heat treatment. The hardness of the plated surface can also be increased by reducing the phosphorus content of the coating, usually to around 2%.
They also have good natural resistance to corrosion and chemicals. These properties can also be maximized by increasing the phosphorus content of the coating, typically to 10% or more.
The chemistry of electroless nickel plating solutions can be changed to give different properties to the plated coating, such as a medium phosphorus coating, a low phosphorus coating, and a high phosphorus coating.
Electroless nickel coatings with medium phosphorus content are the most commonly used and applied electroless nickel coatings. They generally have a phosphorus content of 6-9% and a VPN of around 500. However, this can be further increased by heat treatment. The coating tends to be glossy, with normal plating thicknesses ranging from 3-50 microns. Electroless medium phosphor nickel coatings are very stable and reliable with high plating rates.
Low phosphorus electroless nickel coatings contain less than 3% phosphorus and are very hard. With suitable heat treatment, a low phosphorus coating can be in the region of 1000 Vpn. The normal plating thickness of this type of coating is in the range of 10-25 microns and is grey/silver in colour.
Electroless high phosphorus nickel coatings typically have a very high level of corrosion and chemical resistance. High phosphorus coatings are non-magnetic, silver/grey in color and have a normal thickness range of 25-75 microns. Plating rates are usually slow and the plating solution tends to have a short shelf life.
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